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Srpski језикKwa zaka zoposa makumi awiri, gulu lathu ku Quangong Machinery Co., Ltd. M'malo osawerengeka padziko lonse lapansi, zida zama block nthawi zambiri zimabweretsa zovuta: kugwiritsa ntchito mphamvu zambiri, kusasunthika kwa block, komanso kutsika pafupipafupi. Fakitale yathu idakumana ndi zokhumudwitsa izi tisanapange njira zothetsera. Lero, tikufunsa funso lovuta: ndichiyani chimasiyanitsa makina amakono a hydraulic ndi makina akale onjenjemera? Yankho lagona pa zotulukapo zoyezedwa.
ZathuMakina opangira ma block a QGMimaphatikiza ukadaulo wa servo-hydraulic, kuwunika kwapanthawi yeniyeni, ndi makina opangira nkhungu. Mosiyana ndi zida zama block zomwe zimadalira akasupe amakina kapena ma eccentric motors, makina opanga block ya QGM amapereka mphamvu yobwerezabwereza mkati mwa ± 1% kusiyana. Kuyamba kumeneku kudzasiyanitsa zosankha zauinjiniya, ndalama zogwirira ntchito, komanso kudalirika kwanthawi yayitali komwe kumayika makina athu ngati chizindikiro chamakampani. Tidzawonetsa zofananira, kuyankha zodandaula za ogula pafupipafupi, ndikuwonetsa chifukwa chake kusamukira ku Quangong Machinery Co., Ltd. kumakukhudzani mwachindunji. Tiyeni tifufuze zaukadaulo waukadaulo wopanga ma block block.
Zida zama block nthawi zambiri zimagwiritsa ntchito kugwedezeka kwamakina kapena kuthamanga kwa pneumatic, komwe kumapangitsa kuphatikizana kosagwirizana. Pafakitale yathu, tidawona kuti midadada yopitilira 40% yokanidwa yamakina akale idayamba chifukwa chosagwirizana. Makina opangira ma block a QGM amagwiritsa ntchito makina otseka a hydraulic okhala ndi ma valve ofananira ndi mayankho a servo. Kapangidwe kameneka kamatsimikizira kuti sitiroko iliyonse imagwira ntchito ndendende mphamvu yokonzedwa, mosasamala kanthu za kusiyana kwa zinthu. Tiyeni tigawane zigawo zomwe zimapanga mwayi uwu:
M'mayesero a mbali ndi mbali pamalo athu owonetserako, zida zachikhalidwe zokhala ndi mota ya 45kW zidapanga midadada 850 pa ola limodzi koma ndikusweka m'mphepete 7%. Makina athu opanga chipika cha QGM, pogwiritsa ntchito 37kW servo-hydraulic, adakwanitsa midadada 920 pa ola limodzi ndi zinyalala 1.2% zokha. Dongosolo la hydraulic limalolanso fakitale yathu kuyendetsa masinthidwe atatu popanda kutenthedwa, chifukwa cha tanki ya 200-lita ndi chotenthetsera chotenthetsera mpweya. Makina achikhalidwe amafuna nthawi yopuma maola anayi aliwonse.
Komanso, nthawi yokonza imasiyana kwambiri. Zipangizo zama block zachikhalidwe zimafunikira zosindikizira mwezi uliwonse pazitsulo zogwedezeka, pomwe makina athu a QGM block a hydraulic power unit amagwira ntchito kwa maola 6,000 isanachitike ntchito iliyonse yayikulu. Tidapanga chipika chambiri chokhala ndi ma SAE flanges kuti tichotse malo otayikira - nkhani yofala pazida zakale. Kwa ogula omwe ali ndi nkhawa ndi maphunziro a opareshoni, HMI yathu imawonetsa ma curve m'zilankhulo zenizeni, osati zilembo zama hydraulic. Mwachidule, msana wa hydraulic wamakina athu umasintha kudalirika kuchokera kutchova juga kukhala chitsimikizo.
Kuchulukana kwa block kumakhudza mwachindunji mphamvu yomanga ndi kuyamwa kwamadzi. Zida zama block zachikhalidwe zimavutikira kuti zikwaniritse kachulukidwe kofanana chifukwa kugwedezeka kwawo kumakhalabe kosasintha mosasamala kanthu za kudzaza kwa nkhungu. Ku Quangong Machinery Co., Ltd., tidathana ndi izi kudzera kugwedezeka kwamagawo angapo komanso kusanja. Makina opangira ma block a QGM amakhala ndi ma vibrator a frequency drive (VFD) omwe amasesa kuchokera ku 45Hz mpaka 65Hz mkati mwa masekondi 0.3. Kusesa pafupipafupi kumeneku kumapangitsa kuti mpweya uwonongeke pang'onopang'ono, mosiyana ndi kuphulika kumodzi kumakina achikhalidwe. Pansipa pali kufananitsa kwa magawo kuchokera ku mayeso afakitale athu pamiyala yopanda kanthu 190x190x390mm:
| Parameter | Zida Zachikhalidwe za Block | Makina Opangira Ma block a QGM |
| Mphamvu Yamphamvu (kN) | 120 - 150 (pamwamba, zosagwirizana) | 180 - 220 (yoyendetsedwa, kuzungulira ndi kuzungulira) |
| Ma frequency a Vibration (Hz) | Kukhazikika kwa 50Hz | 45-65Hz kusesa kosinthika |
| Kuchuluka kwa Block (kg/m³) | 1850-2050 | 2350-2450 |
| Mphamvu Yopondereza (MPa, masiku 7) | 8.5 - 10.2 | 13.6 - 15.1 |
| Kumwa madzi (%) | 7.8% - 9.2% | 4.1% - 5.0% |
Zindikirani kusintha kwa kachulukidwe kopitilira 30% pamakina athu opangira ma block a QGM. Izi zimachokera kuzinthu zitatu zovomerezeka: choyamba, hydraulic pre-press stage yathu imagwirizanitsa zinthu mpaka 70% ya kutalika komaliza kusanachitike kugwedezeka kwakukulu; chachiwiri, oscillation nkhungu synchronize ndi atolankhani mutu kutsika, kuteteza zinthu kuphulika; chachitatu, timagwiritsa ntchito nkhonya zolimba za chromed zokhala ndi 0.02mm flatness, zomwe zida zachikhalidwe sizimapereka. Malinga ndi zomwe takumana nazo kufakitale yathu, kachulukidwe kakang'ono kamatanthawuza kusunga katundu (mumatumiza ma pores ochepera) komanso midadada yong'ambika yocheperako pakuchiritsa. Makasitomala omwe asintha kuchoka ku zida zachikale kupita ku makina athu opangira ma block a QGM akuti achepetsa 22% pakugwiritsa ntchito simenti pomwe akukhalabe ndi mphamvu zomwezo, chifukwa midadada yowundana imafunikira zomangira zochepa.
Kuphatikiza apo, kachulukidwe kokhazikika kumachepetsa kuvala kwa pallets. Makina achikhalidwe okhala ndi ma block bottoms osagwirizana amakanda pallet mkati mwa miyezi itatu. Kuphatikizika kwathu yunifolomu kumakulitsa moyo wa pallet mpaka miyezi 18. Chifukwa chake, ndalama zoyambilira zaukadaulo wathu zimabwezera kudzera pakusunga zinthu, zotsalira zotsika, ndi zogula zochepa. Kwa oyang'anira projekiti omwe amafunikira mbiri ya LEED, kutsika kwa simenti yochepetsedwa ndi phindu lowonjezera la chilengedwe. Tikukupemphani kuti mudzachitire umboni zoyeserera za kachulukidwe pafakitale yathu - kusiyana kwake ndi kowoneka.
Kugwiritsa ntchito mphamvu kumakhala kwachiwiri pazikuluzikulu zogwiritsa ntchito pambuyo pa zida zopangira. Zipangizo zama block zachikhalidwe nthawi zambiri zimayendetsa ma mota mosalekeza, ngakhale panthawi yotsegula osagwira ntchito. Ku Quangong Machinery Co., Ltd., tinapanganso kasamalidwe ka mphamvu. Makina opangira ma block a QGM amagwiritsa ntchito kusungirako mphamvu ziwiri: ma hydraulic accumulators amatenga mphamvu yamafuta obwerera panthawi yokweza, ndipo ma supercapacitor amatsitsimutsanso mphamvu zamabuleki kuchokera kumagalimoto onjenjemera. Umu ndi momwe fakitale yathu imachepetsera kWh pa block ndi 34% motsutsana ndi zida zachikhalidwe:
Pakafukufuku wa miyezi 12 pamalo opangira makasitomala omwe amapanga midadada 6 miliyoni pachaka, zida zachikhalidwe zama block zidawononga 842,000 kWh. Titasintha ndi makina athu opangira chipika cha QGM, kugwiritsa ntchito kudatsika mpaka 556,000 kWh - kupulumutsa $34,000 pa $0.12/kWh. Kuphatikiza apo, kutsika kwa kutentha kumatanthawuza kuti mafani a mpweya wa fakitale yathu amatha kuchepera 50%, ndikuwonjezera ndalama. Ambiri okhala ndi zida zama block amanyalanyaza kuti kutentha kwagalimoto kumafuna zoziziritsa kukhosi zokwera mtengo muzomera zomwe zatsekedwa. Kutentha kwapamtunda kwa makina athu kumakhala pansi pa 55 ° C, pomwe ma mota achikhalidwe onjenjemera nthawi zambiri amapitilira 85 ° C.
Timaperekanso mapulogalamu owunikira mphamvu omwe amatsata momwe amagwiritsidwira ntchito pagulu lililonse. Othandizira amatha kuwona munthawi yeniyeni magawo ozungulira omwe amagwiritsa ntchito mphamvu zambiri ndikusintha ma curve mathamangitsidwe. Mwachitsanzo, kuchepetsa liwiro lofikira ndi 10% kumapulumutsa mphamvu 7% popanda kukhudza zotuluka. Makasitomala athu nthawi zambiri amapezanso kusiyana kwamitengo pakati pa makina wamba ndi makina athu opanga block ya QGM mkati mwa miyezi 22 kuchokera pakupulumutsa magetsi. Kuphatikiza apo, madera ena amapereka kuchotsera misonkho pazida zokumana ndi IE4 zamagalimoto - makina athu amayenerera, pomwe zida zambiri zama block sizitero. Powerengera mtengo wathunthu wa umwini, mphamvu zogwiritsira ntchito mphamvu sizingakhale zongoganizira; ndi core design mzati paMalingaliro a kampani Malingaliro a kampani Quangong Machinery Co., Ltd.
Zida zama block zachikhalidwe nthawi zambiri zimafunikira maola 4 mpaka 6 kuti zisinthe makulidwe, kuphatikiza kuwongolera pamanja, kuwongolera bawuti, ndi kuzungulira koyesa. Kwa fakitale yathu, nthawi yopumirayi idatanthauza kutaya nthawi yonse. Makina opangira ma block a QGM amabweretsa makina osinthira mwachangu nkhungu yokhala ndi ma hydraulic clamping ndi ma pini olowera paoto. Nayi kuwerengeka kwa kusungidwa kwa nthawi ndi kupindula kosinthika:
Ganizirani zabwalo la precast lomwe limapanga mitundu 10 yamitundu yosiyanasiyana tsiku lililonse. Ndi zida zamtundu wa block, kusintha kwa nkhungu 5 kumawononga maola 17.5 a nthawi yopuma pa sabata. Makina athu opangira ma block a QGM amachepetsa mpaka ola limodzi pa sabata, ndikuwonjezera tsiku lathunthu lopanga. M'modzi mwamakasitomala athu ku Texas adasintha kuchoka pamakina omwe adakhalapo kale ndikuchulukitsa zotuluka mlungu uliwonse kuchoka pa 28,000 mpaka midadada 43,000 popanda kuwonjezera ntchito. Kusinthana kwa nkhungu kumachepetsanso kuvala: makina azikhalidwe nthawi zambiri amawononga m'mphepete mwa nkhungu pakuchotsa chifukwa chokweza mosiyanasiyana. Makina athu onyamula motsogozedwa amakweza nkhungu molunjika ndi ma actuators anayi olumikizidwa.
Kuphatikiza apo, fakitale yathu imapereka pulogalamu yokonzanso nkhungu. Chikombole chikafika pamizere 500,000, timayikanso malo ovala kuti akhale olekerera. Zida zopangira zida zachikale nthawi zambiri zimakhala zopanda pake pambuyo pa mizunguliro yofananira chifukwa kusalinganika kwa makina a makolo kumayambitsa kuvala kosagwirizana. Makina otsogola olimba a QGM block makina amakhalabe ovala yunifolomu, kulola kukonzanso kuwiri pa nkhungu - mogwira mtima katatu nkhungu. Kwa ntchito zazikulu, izi zikuyimira $50,000 zosungira pachaka. Choncho, kusintha msanga nkhungu sikungopulumutsa nthawi; imateteza chimodzi mwa zinthu zanu zodula kwambiri. Timalimbikitsa makasitomala kuti aziyendera fakitale yathu kuti awone kusinthana kwa nkhungu mkati mwa mphindi 15.
Zolakwa za anthu zimachititsa 63% ya kusagwirizana kwa kupanga pazida zachikhalidwe malinga ndi kafukufuku wamkati ku QGM Operators amalingalira molakwika chinyezi chakuthupi, kunyalanyaza kuyanjanitsa kwa pallet, kapena kuyika nthawi zolakwika. Makina opanga ma block a QGM amaphatikiza makina a akatswiri ozikidwa pa PLC omwe amasintha zosintha. Zomangamanga zathu zikuphatikiza:
Chimodzi mwazinthu zomwe zimayamikiridwa kwambiri ndi kasamalidwe ka maphikidwe. Othandizira amangosankha "bowo chipika 6 inchi" pa touchscreen; makina opanga ma block a QGM amangoyika ma frequency a vibration, kuzama kwa sitiroko, komanso kuthamanga kwa compaction. Zida zama block zachikhalidwe zimafunikira kusintha kwamanja pa potentiometers, zomwe nthawi zambiri zimatsogolera ku zoikamo zolakwika. M'magawo athu ophunzitsira fakitale, tidawona kuti ogwiritsa ntchito atsopano pamakina azikhalidwe adatenga masabata atatu kuti akwaniritse bwino 95%. Ndi makina athu odzichitira okha, ogwira ntchito omwewo adafikira 98% kuchita bwino pambuyo pakusintha kwa 3.
Kuphatikiza apo, makinawo amalowetsa mkombero uliwonse m'mabuku otsimikizika a blockchain (posankha). Pamakontrakitala aboma omwe amafunikira kufufuza, izi zimapereka chidziwitso chamtundu wosasinthika: ndendende ndani, liti, ndi magawo ati omwe adagwiritsidwa ntchito. Zida zama block zachikhalidwe sizingapereke mlingo uwu wa zolemba. Dongosolo lowongolera limaneneratu kukonzanso: posanthula kuchuluka kwa kuthamanga kwamafuta, imachenjeza ngati mafuta a hydraulic akufunika kusintha kapena fyuluta ikutseka. Chifukwa chake, kutsika kosakonzekera kuchokera ku kunyalanyazidwa kumakhala chinthu chakale. Tidapanga makina opangira ma block a QGM kuti akhale othandizira, osati chodabwitsa. Quangong Machinery Co., Ltd. imapereka ma analytics aulere pamtambo kwa chaka choyamba, kukuthandizani kukonza bwino kupanga kuti mupeze zokolola zambiri.
Kuyika ndalama pamakina a block kumafuna malingaliro azachuma azaka 5 mpaka 10. Ngakhale zida zamtundu wa block zili ndi mtengo wotsikirapo, mtengo wonse wa umwini (TCO) umafotokoza nkhani yosiyana. Kutengera ndi zomwe makasitomala athu adapeza omwe adasiya kugwiritsa ntchito zida zakale, nayi chidule chofananizira:
Kuchokera pa zomwe fakitale yathu idachita pogulitsa makina okonzedwanso komanso mayunitsi atsopano a QGM, makasitomala omwe amasankha makina opangira ma block a QGM amafotokoza nthawi zonse zobweza zosakwana miyezi 30. Mosiyana ndi izi, eni ake a zida zama block nthawi zambiri amakumana ndi ndalama zobisika monga kugwiritsa ntchito simenti yokwera (chifukwa chakucheperako) komanso zosinthira pafupipafupi. Komanso, madera ambiri tsopano akutsatira malamulo a phokoso ndi utsi zomwe zida zachikhalidwe zimalephera, pomwe makina athu opangira ma block a QGM amagwira ntchito pansi pa 82dB ndipo amakumana ndi ISO 14001. Kwa mabizinesi azinthu zomanga omwe akufuna kukula kosatha, lingaliro likuwonekera bwino. Ife paMalingaliro a kampani Malingaliro a kampani Quangong Machinery Co., Ltd.perekani chitsimikizo chazaka zitatu pazinthu zazikulu zama hydraulic, zomwe palibe wopanga zida zachikhalidwe. Lumikizanani ndi akatswiri athu ogulitsa kuti mugwiritse ntchito mtundu wa TCO wokhazikika patsamba lanu.
Funso 1: Kodi makina opangira chipika cha QGM atha kupanga midadada yapadera ngati pavers kapena kerbstones popanda makonda owonjezera?
Yankho: Ndithu. Mosiyana ndi zida zama block zomwe zimafunikira kusintha kwamakina kuti apange mawonekedwe osiyanasiyana, makina athu opangira ma block a QGM amagwiritsa ntchito modular mold system. Mwa kungosinthanitsa nkhungu (zomwe zimatenga mphindi zosachepera 15), mutha kupanga zopingasa zolumikizana, midadada yopanda kanthu, njerwa zolimba, ngakhalenso miyala yotchinga pamakina omwewo. Kuthamanga kwa hydraulic ndi ma vibration amasintha okha kutengera tag ya RFID ya nkhungu. Makasitomala athu ambiri amayendetsa mizere isanu ndi umodzi yopangira makina pogwiritsa ntchito makina opangira ma block a QGM, pomwe zida zachikhalidwe zimafunikira makina odzipereka. Kusinthasintha uku kumachepetsa kuwononga ndalama komanso malo osungiramo zinthu.
Funso 2: Kodi ndalama zoyambira mu makina opangira ma block a QGM zikufananiza bwanji ndi kumanganso zida zakale zama block?
Yankho: Kumanganso zida zakale zamakina nthawi zambiri kumawononga 60-70% yamakina atsopano koma kumakusiyani ndiukadaulo wakale: palibe mphamvu yobwezeretsa mphamvu, zowongolera pamanja, ndi mizere yowongoleredwa. Mosiyana ndi izi, kuyika ndalama pamakina atsopano opangira chipika cha QGM kumakupatsani ma servo-hydraulics amakono, automation, ndi chitsimikizo chathunthu. Fakitale yathu yawona makasitomala ambiri akuwononga $45,000 akumanganso makina azikhalidwe kuti akumanenso ndi vuto lina mkati mwa miyezi 18. Ndi makina athu, ROI yochokera pakupulumutsa mphamvu yokhayo imathetsa kusiyana kwamitengo m'miyezi 22. Timaperekanso zosankha zobwereketsa makamaka zosintha kuchokera ku zida zachikhalidwe.
Funso 3: Kodi makina opangira ma block a QGM amafunikira kuyika kwapadera kwamagetsi poyerekeza ndi zida zama block?
Yankho: Ayi, lakonzedwa kuti muyezo mphamvu mafakitale (380V/50Hz kapena 460V/60Hz). Komabe, chifukwa makina athu ndi opatsa mphamvu kwambiri, amafunikira chosinthira chaching'ono kuposa zida zama block zamtundu wofanana. Mwachitsanzo, makina anthawi zonse okhala ndi mphamvu zoyika 110kW angafunike thiransifoma ya 150kVA, pomwe makina athu opangira chipika cha QGM omwe amapereka mphamvu zomwezi amagwiritsa ntchito mphamvu zoyikidwa 75kW zokha, zomwe zimafunikira thiransifoma ya 100kVA. Izi zimapulumutsa ndalama zowonjezera. Kuphatikiza apo, fakitale yathu imaphatikizapo zoyambira zofewa komanso zosefera za harmonic, kuteteza kutsika kwamagetsi komwe nthawi zambiri kumayambitsa zida zachikhalidwe.
Funso 4: Kodi zida zosinthira za makina opangira ma block a QGM zimapezeka mosavuta padziko lonse lapansi, mosiyana ndi zida zanthawi zonse?
Yankho: Inde. Quangong Machinery Co., Ltd. imasunga malo ogawa ku North America, Europe, Southeast Asia, ndi Africa. Kupitilira 92% ya zida zosinthira (zisindikizo, zosefera, masensa) ndi magawo omwe amapezeka m'mafakitale omwe amapezeka kwanuko. Kwa magawo ake monga gulu lowongolera, fakitale yathu imatumiza mkati mwa maola 48. Zida zama block nthawi zambiri zimagwiritsa ntchito magawo a metric omwe ali ndi nthawi yotsogolera ya miyezi yambiri. Timaperekanso kabukhu kakang'ono ka magawo a digito komwe mutha kuzindikira chilichonse mwa kusanthula kachidindo ka QR pamakina. Izi zimachepetsa kwambiri nthawi yopuma poyerekeza ndi kusaka zida zachikale.
Funso 5: Kodi zobwezeretsanso zinyalala za konkriti zimawonekera bwanji pamakina opanga block ya QGM poyerekeza ndi zida zachikhalidwe?
Yankho: Traditional chipika zida alibe Integrated zinyalala yobwezeretsanso; konkire yotayika kapena midadada yokanidwa imapita kutayirapo. Makina athu opangira ma block a QGM akuphatikiza makina obwezeretsa konkriti onyowa omwe amatsuka midadada yokanidwa ndikugwiritsanso ntchito madzi kusakaniza. Kuphatikiza apo, chinsalu chogwedezeka pansi pa conveyor chimasonkhanitsa konkire yatsopano yotayika ndikuyibwezera ku bokosi la chakudya. Izi zimachepetsa zinyalala zopangira mpaka 18%. Kwa chaka chimodzi, chomera chaching'ono chimatha kupulumutsa matani 200 a simenti ndi matani 400 ophatikiza. Kupatula kupulumutsa ndalama, izi zimathandiza kutsatira malamulo a chilengedwe omwe nthawi zambiri amalanga ogwiritsira ntchito zida zachikhalidwe pakutaya zinyalala.